Energy & Workshop Math
Voltage Drop Calculator
Estimate conductor voltage drop from length, current, supplied resistance and power factor.
Enter your measurements
Results update as you type.
About this calculator
Compare volts and percentage lost along a DC, single-phase or balanced three-phase run, using the displayed per-conductor data. The tool makes no gauge recommendation. Named reference data is product- and condition-specific; actual installation design is separate.
How to measure
- Measure the one-way route length from supply to load; the model applies the appropriate circuit factor.
- Supply current, supply voltage and conductor resistance in the selected resistance-per-length unit.
- AC modes additionally use reactance and lagging power factor. Use matched conductor data; this is not wire-size or code-compliance advice.
How to use this calculator
- Choose DC, single-phase or balanced three-phase.
- Enter the one-way length, current and supply voltage.
- Enter the per-conductor resistance — and reactance for AC.
- For AC, enter the lagging power factor.
- Calculate for drop in volts and percent.
Formula
DC drop = 2 × length × current × resistance
AC single phase ≈ 2 × length × current × (resistance × PF + reactance × sin(acos(PF)))
AC three phase ≈ √3 × length × current × (resistance × PF + reactance × sin(acos(PF)))
Drop % = 100 × drop ÷ supply
A drop at or above the supply voltage is outside the model
Assumptions
- Reference data is for the named Southwire product series at 75°C. Its 60 Hz reactance assumes the cited non-ferrous conduit and conductor spacing; other cables, frequencies and arrangements require matched data.
- AC reactance is at 60Hz; AC estimates use a balanced, lagging-power-factor approximation.
- The simplified AC projection is supported only when the total series-voltage magnitude is at most 10% of supply. This is a software model limit, not a code or safety limit. Outside it, full circuit/phasor analysis is required.
Reference copper examples
| Gauge | AC resistance at 75°C (Ω/1,000 ft) |
|---|---|
| 14 AWG | 3.265 |
| 12 AWG | 2.063 |
| 10 AWG | 1.291 |
Southwire SPEC10010 Table 2, checked 8 November 2026. This table does not certify ampacity.
Common mistakes
- Entering round-trip length where one-way length is requested.
- Mixing resistance temperature or reactance conditions.
- Treating a voltage-drop gauge comparison as an ampacity check.
Worked example
Try it: press “Load example” above the form.
20 m one-way at 10 A on the reference 12 AWG copper AC data (2.063 Ω/1000 ft), PF 1, drops about 2.707 V: 1.177% of 230 V.
Limitations
Educational voltage-loss estimate only. Use cable data matched to the stated conditions. This tool does not select a conductor or check ampacity, protective devices or installation compliance. The simplified AC projection is supported only when the total series-voltage magnitude is at most 10% of supply. This is a software model limit, not a code or safety limit. Outside it, full circuit/phasor analysis is required.
Frequently asked questions
Does this select a safe wire gauge?
No. This calculator reports voltage loss for the conductor data supplied. It does not select a conductor or check ampacity, protective devices, temperature, terminations or local installation requirements.
Why does DC use different resistance from AC?
The reference data provides DC resistance at 25°C and AC resistance at 75°C. This tool adjusts the DC value to 75°C with the manufacturer’s temperature formula; AC mode uses the cited AC resistance and 60 Hz reactance.
What does the worked example show?
20 m one-way at 10 A on the reference 12 AWG copper AC data (2.063 Ω/1000 ft), PF 1, drops about 2.707 V: 1.177% of 230 V.
Which assumptions should I check before using the result?
Educational voltage-loss estimate only. Use cable data matched to the stated conditions. This tool does not select a conductor or check ampacity, protective devices or installation compliance.
Sources
Sources explain the methods and any named product presets. Check your product label where coverage, yield or density differs.
- ABB: electrical handbook
Voltage-drop mathematical context, section 2.2.2. Historical handbook, not current code authority or wire-sizing guidance.
- OpenStax: electrical power and energy
DC power and energy relationships. AC/runtime assumptions are stated separately and require appropriate domain review.
- Southwire SPEC10010: copper electrical data, Table 2
Reference copper product series. DC resistance at 25°C, AC resistance at 75°C, inductive reactance at 60 Hz. Checked 8 November 2026.
- Southwire SPEC10015: aluminum electrical data, Table 2
Reference aluminum product series. Listed sizes only. Not a generic NEC ampacity or code approval. Checked 8 November 2026.
- Southwire: Power Cable Manual, fourth edition
Historical manufacturer reference. General resistance-versus-temperature discussion: chapter 2, printed pages 2-16–2-17. The cited product data and operating assumptions do not establish current local-code compliance or complete cable design.
Calculation documentation · Updated 2026-11-12 · Version 1.6.4. Estimates are planning aids. Confirm quantities, coverage and prices with your supplier before purchasing. Found an error? Report it.
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